CWC 3D Printed Generator Project

Information about the team, client, and sponsors can be found here.

Project Description

This project will explore manufacturing techniques in 3D printing to solve some of the resistive torque issues seen in small wind turbines as well as the generator voltage constant. The team will be expected to build a few existing designs in 3D printed motors to learn the pros and cons as well as to gauge the performance of the resulting product. The team will then be required to come up with their own design, after referencing the physics of the problem, that could be used as a testbed for future generator design. This final design will be able to modify things like voltage, current, torque, speed, and resistive torques (including cogging torque) as easily changed design parameters.


Project Information

First Existing Design Project

First prototype comes from Chris_Worshop's design. The original (left) and ours (right) are shown below

Chris_workshop's Generator Axial Generator First Model

Second Existing Design Project

The second prototype comes from Tanya Akinora's design. The original (left) and ours (right) are shown below

Tanya Akinora's Generator          Radial Generator

Additional Information


Second Semester Design/Current design

3D model

Rotor Stator Back Plate Assembly Exploded View

First Iteration

firstfront firststator firstside

Last Iteration

secfront secstator secside