Project Overview: The Pluto Jacks

The 2026 NAU Concrete Canoe project challenges students to push the boundaries of material science. Our objective is to design, construct, and race a fully functional canoe made entirely of concrete. The project culminates at the 2025-2026 ASCE Intermountain Southwest Student Symposium (ISWS).

Key Technical Goals

  • Material Science: Developing a lightweight mix (<80 lb/ft³) that balances buoyancy with strength.
  • Hydrodynamics: Optimizing hull geometry for competitive sprint and slalom racing.
  • Compliance: Meeting strict ASCE safety regulations, including a mandatory 6-inch freeboard.
Canoe Render

Photo from 2025 ASCE ISWS Competition

Project Constraints

ASCE ISWS Rules & Regulations

The project must strictly adhere to the comprehensive 2026 ASCE Concrete Canoe Competition Rules. This includes specifications for hull dimensions, concrete mixture proportions, reinforcement materials, and safety protocols. Any violation can lead to disqualification.

Concrete Density

The concrete mixture must have a density lower than that of water (< 62.4 lb/ft³) to ensure the canoe floats even when fully submerged (swamped). This requires the use of lightweight aggregates and careful mix design.

Canoe Dimensions

The canoe length is restricted to a maximum of 22 feet. The width and depth must also fall within specified ranges to ensure fair competition and transportability. Optimization of these dimensions is key for speed and stability.

Budget Cap

The total value of materials used in the final product cannot exceed $5,000. This constraints challenges the team to find cost-effective solutions and secure donations without compromising on performance or quality.

Project Timeline

The entire project, from design to fabrication, must be completed by April 2026 for the ASCE Intermountain Southwest Student Symposium. Strict adherence to the critical path schedule is essential to meet this deadline.

Safety & Freeboard

A mandatory 6-inch freeboard is required to prevent water from entering the canoe during races. Additionally, all construction activities must follow rigorous safety standards to protect team members.

Project Tasks

Project Preparation

This foundational phase ensures the project adheres to strict safety and regulatory standards. The team conducts an exhaustive review of the 2026 ASCE Rules to identify critical design constraints while simultaneously securing funding and establishing lab safety protocols.

  • Comprehensive Rule Analysis & Strategy
  • Sponsorship Acquisition & Material Sourcing
  • Lab Safety Plan Implementation
Concrete Mix Design

The core technical challenge involves engineering a specialized lightweight concrete composite. Through iterative testing, the team develops a mix that maintains buoyancy (density <80 lb/ft³) without compromising the structural integrity required to survive race loads.

  • Material Selection (Aggregates & Admixtures)
  • Compressive & Tensile Strength Testing
  • Final Mix Optimization via Decision Matrix
Hull Design & Analysis

Using advanced computational modeling, the team designs a hull optimized for hydrodynamic efficiency. We utilize Finite Element Analysis (FEA) to simulate stress distribution, ensuring the vessel remains stable and fast during sprint and slalom races.

  • Hull Geometry Modeling (SolidWorks)
  • Structural Stress Analysis (FEA)
  • Hydrodynamic Drag Simulation
Construction & Fabrication

This phase translates the digital design into a physical product. It requires precision mold fabrication followed by 'Pour Day'—a coordinated team effort to batch, place, and finish the concrete canoe to aesthetic perfection.

  • Male Mold Fabrication
  • Concrete Batching & Placement (Pour Day)
  • Curing, Sanding & Surface Finishing
  • Display Stand Construction
Competition

The project culminates at the ASCE Intermountain Southwest Student Symposium (ISWS). The team transports the canoe to the venue to compete against regional universities in technical presentations and dynamic racing events.

  • Logistics & Transportation Planning
  • Technical Presentation & Display Stand
  • Buoyancy (Swamp) Test & Final Races
Project Impacts

Engineering does not happen in a vacuum. We evaluate the project's broader footprint, analyzing the environmental sustainability of our materials, the economic efficiency of our budget, and the social impact on the engineering community.

  • Regulatory Compliance Audit
  • Sustainability & Lifecycle Assessment
  • Socio-Economic Impact Report
Project Deliverables

To meet academic and competition standards, the team produces a suite of professional technical documents. These reports track our progress and serve as the official qualification record for the ASCE competition.

  • 30%, 60%, and 90% Progress Reports
  • ASCE Proposal & Qualifications Package
  • Final Technical Execution Package
Project Management

Effective management ensures the project remains on schedule and within budget. This involves continuous resource tracking, critical path analysis, and regular coordination with our technical advisors and stakeholders.

  • Schedule Management (Gantt Chart)
  • Resource & Budget Tracking
  • Client & Advisor Coordination

Project Schedule

Project Schedule Gantt Chart
Task Name Start Date Finish Date Time to Completion
Project Preparation 09/15/25 10/20/25 35 Days
Concrete Mix Design 09/22/25 01/15/26 115 Days
Hull Design 10/01/25 12/15/25 75 Days
Construction 01/20/26 03/10/26 49 Days
Competition 04/10/26 04/13/26 3 Days

Estimated Hours Breakdown

Staffing Plan

Position Abbr. Key Qualifications Primary Responsibilities
Senior Engineer SENG
  • 15 years Industry Experience
  • Structural Engineer
  • Licensed Professional Engineer (PE)
  • Technical oversight
  • Final Authority on Analysis & Design
Project Manager PM
  • 5 years Experience
  • Research and Development (R&D)
  • Construction Schedules
  • Licensed Professional Engineer (PE)
  • Project planning
  • Schedule Management
  • Risk Management
  • Client Point of Contact (POC)
Engineer in Training EIT
  • Entry-level Experience
  • Degree in Civil Engineering or Adjacent Major
  • Proficient in modeling and analysis software
  • Model and Design
  • General Tasks
  • Preparation of Technical Drawings
Lab Technician TECH
  • Experience in Material Testing with ASTM procedure
  • Familiarity with Material Acquisition
  • Manage Material Inventory
  • Material Testing
  • Prepare batches
  • Construction of Mold and Stand
Quality Manager QM
  • Experience in Quality Assurance/Quality Control (QA/QC)
  • Technical Writing Skills
  • Degree in Civil Engineering or Adjacent Major
  • Ensure Guideline Compliance
  • Prepare Technical Documents
  • Implement QC/QA
  • Assist in Model and Design

Estimated Hours Breakdown

Task Name SENG (Hrs) PM (Hrs) EIT (Hrs) TECH (Hrs) QM (Hrs) Subtotal (person-hours)
Task 1: Project Preparation 5 15 20 10 5 55
Task 2: Concrete Mix Design 15 25 50 60 35 185
Task 3: Hull Design/Structural Analysis 15 10 45 15 15 100
Task 4: Construction/Fabrication 10 30 50 55 40 185
Task 5: Competition 2 10 15 5 5 37
Task 6: Project Impacts 3 10 10 0 10 33
Task 7: Project Deliverables 15 35 40 15 5 110
Task 8: Project Management 5 20 10 5 5 45
Total Hours 70 155 240 165 120 750

Cost of Services

Category Rate, $/Unit Quantity Unit Subtotal
1.0 Personnel
SENG $217 70 HR $15,190
PM $170 155 HR $26,350
EIT $133 240 HR $31,920
TECH $133 165 HR $21,945
QM $130 120 HR $15,600
Total Personnel $111,005
2.0 Travel
Mileage $0.7/mile 1000 MILE $700
Van Rental $62/day 4 DAY $248
Lodging $120/night 6 Room-Night $720
3.0 Supplies
Equipment $2,000 1 LS $2,000
Lab Rental $100/day 56 DAY $5,600
Materials $5,000 1 LS $5,000
4.0 Total $125,273