Process
Milestones
Throughout the spring semester, the Stove team
will meet three milestones that are listed as follows.
·
The survey and Focus Group results
will be analyzed and applied to our designs by February 17, 2012
o
This entails questioning about wants
and needs in backpacking stoves from
people who participate in backpacking. This will
better define the needs
and wants of backpackers such as: improved fuel
efficiency, faster boil time, or
light weight in a backpacking stove. These results will be
applied to our current designs with the help of Mr.
Miller to begin prototyping.
·
A prototype of a manufactured
backpacking stove that will be able to analyze heat loss over the canister.
This will be completed by March 30th,
2012
o
The prototype will be manufactured
using the machine shop and be used to
analyze heat loss and efficiency of the backpacking
stove. While testing,
changes will be made to the prototype to improve upon
the stove in areas
needed. By March 30 we expect to have a final design
for prototyping.
·
Results from testing the final
prototype of a backpacking stove will be complete by April 20th,
2012
o
The data will show heat losses and
efficiency of the final prototype created.
This will be
our final product and we will know what the final
results of the stove are as well
as analyze where we could have improved.
Testing Tools
Some tools we used in the testing process were
thermometers provided by Northern Arizona University
in the Thermal Fluids Laboratory in the
Engineering building. We used these
thermometers to take the
temperature of the water before and during testing. Another tool our team used during testing was
a
Data Acquisition system that would read
temperature values from the voltage differences in thermocouples
and read them into LabView where we could analyze
instantaneous temperatures at multiple locations on
our backpacking stove. Those tools were also
provided by Northern Arizona University to students
in the Engineering building Thermal Fluids
Laboratory. As you can see in the in the
picture below, our
team is using thermocouples to measure the
temperatures of the water to know when it reaches 190oF, the
exhaust temperature at the bottom of the shroud, as
well as exhaust temperature at the exit of the vents.
Modified JetBoil prototype during testing
Development
Radiant Heat
-Surface Color:
When trying to
improve the efficiency of the top of the line JetBoil
camping stove, our team recalled from
our heat transfer class
that a shinny surface does not absorb very much
radiant heat and dark surfaces do.
We painted the
bottom of the prototype black with a barbeque ceramic based spray paint. Blackening
of the bottom of the
prototype improved the efficiency by 4%!
JetBoil prototype reflective bottom
JetBoil prototype blackened bottom
Radiant Heat
-Reflective Disk:
We also learned from
our heat transfer class is that if we put a reflective plate below the burner
we can minimize
the amount of heat lost
below the burner. We found that on some
of our prototypes it helped the efficiency yet
on some it did
not. We would need to find optimal
geometry of the reflective disk to improve on the efficiency.
Reflector below burner
Convective Heat-
Shroud:
We also decided to
add a shroud around the side of the food canister that would act as a
windscreen
and also create a path
for the exhaust gases to move up along the food canister utilizing the heat
from
the exhaust to exchange
into the food canister. Before adding
the shroud, exhaust heat would just be lost
into the ambient
air. When the exhausted moved up the
walls of the food canister we improved the
efficiency by 25%! We also found out that if the ventilation
holes at the top were not big enough to let all the
exhaust escape then it
would back up the exhaust causing it to choke the flame on the burner putting
out the
flame. Also, if the ventilation holes were too big
it would not have as great of improved efficiency.
Shroud
prototype testing
We tested each
variable separately and found out how they improved the efficiency. Once we had tested each variable
we added theses
designs to our final prototype and final marketable model. Our final model is show on the Final
Design page. You can access that page by clicking here.